COMPARATIVE PROPERTIES OF THE METHYL AND ETHYL ESTERS PRODUCED FROM AVOCADO (PERSEA AMERICANA) PULP OIL

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ABSTRACT

Biodiesel  was  produced  from  Avocado  (Persea  Americana)  pulp  oil  by  trans esterification  with  methanol  and  ethanol  (6:1  methanol/ethanol-to-oil  ratio)  using 0.09% sodium hydroxide as catalyst in 60 minutes reaction time. The percentage yield of the methyl ester was 78% while that of the ethyl ester yield was 66%. Avocado pulp   oil  (APO)   biodiesel   obtained   in   each   case   showed   good   qualities   on characterization with the fuel properties showing good qualities and promising diverse applications  for various  purposes.  The brown  coloured  APO  methyl  ester  was  of similar acid value (0.8) with the standard ASTM D6751, with relative density (0.86) similar with that of the standard ASTM D975  petrodiesel  but with slightly higher kinematic  viscosity (8.1cst)  than those  of  petrodiesel,  while  the ethyl  ester  has  a higher acid value (1.26) and the relative density was 0.01 above that of petrodiesel. The pour   point of the methyl ester (-40C) and that of the ethyl ester (-20C)  were within the standards specified by ASTM D975 for petrodiesel and ASTM D6751 for biodiesel.

CHAPTER ONE

INTRODUCTION

There is a need for alternative energy sources to petroleum-based fuels due to the depletion of the  worlds’  petroleum  reserves,global  warming  and  environmental  concerns.  American standard testing and materials defined biodiesel as a fuel composed of monoalkyl esters of long-chain fatty acids derived from renewable  vegetable oils or animal fats and meets the requirements  of ASTM  6751(ASTM,  2008).  Ozone  depletion,global  warming,greenhouse gases concerns have promoted biodiesel as an alternative renewable and eco-friendly fuel.The concept of biofuel is notnew. Rudolph Diesel was the first to use a vegetable oil(peanut oil) in a diesel engine in 1911(Akoh et al ., 2007 ; Antczak et al., 2009). The use of biofuels in place  of  conventional  fuels  would  slow  the  progression  of global  warming  by reducing sulphur,carbon oxides and hydrocarbon emissions (Fjerbaek et al., 2009). Because of its high viscosity  and  low  volatility,  the  direct  use  of vegetable  oil in diesel  engines  can  cause problems including;high carbon deposits,scuffing of engine liner,injection nozzle failure,gum formation,lubricating   oil  thickening,high   cloud  and  pour  point   (Fukuda  et  al.,  2001; Murugesan  et  al.,2009).  In  order  to  avoid  these  problems,  the  feedstock  is  chemically modified to its derivatives which have properties more similar to conventional diesel (Fukuda et al., 2001).Transesterification  is the process by which biodiesel is produced,in this process vegetable oil reacts with an alcohol(methanol) to form methyl ester (biodiesel) and another alcohol (glycerol) with NaOH as catalyst (Pinto et al., 2005). Biodiesel can be used as a fuel for vehicles in its pure form, but it is usually used as a diesel additive to reduce levels of particulates, carbon monoxide, and hydrocarbons from diesel-powered vehicles. Biodiesel is produced  from  oils  or  fats  using  transesterification  and  is the  most  common  biofuel  in Europe.

In 2010, worldwide biofuel production reached 105 billion liters (28 billion gallons US), up

17%  from  2009,  and  biofuels  provided  2.7%  of  the  world’s  fuels  for  road  transport,  a contribution largely made up of ethanol and biodiesel. Global ethanol fuel production reached

86 billion liters (23 billion gallons US) in 2010, with the United States and Brazil as  the world’s top producers, accounting together for 90% of global production. The world’s largest biodiesel producer is the European Union, accounting for 53% of all biodiesel production in

2010. As of 2011, mandates for blending biofuels exist in 31 countries at the national level and in 29 states or provinces. The International  Energy Agency has a goal for  biofuels to meet  more  than  a  quarter  of  world  demand  for  transportation  fuels  by  2050  to  reduce dependence on petroleum and coal.There are various social, economic,  environmental and technical  issues relating to biofuels production  and use,  which  have  been debated  in the popular media and scientific journals. These include: the effect of moderating oil prices the “food vs fuel debate, poverty reduction potential, carbon emissions levels, sustainable biofuel production, deforestation and soil erosion loss of biodiversity and impact on water resources (Mc Carthy et al., 2011).

Biodiesel refers to a vegetable oil- or animal fat-based diesel fuelconsisting of  long-chain alkyl (methyl, ethyl, or propyl) esters. Biodiesel is typically made by chemically reacting lipids(e.g.,  vegetable  oil,  animal  fat (tallow)  with an alcohol  producing  fatty acid  esters (Fletcher et al., 2011). Biodiesel is meant to be used in standard diesel engines and is thus distinct from the vegetable and waste oils used to fuel converted diesel engines. Biodiesel can be used alone, or blended with petrodiesel in any proportions. Biodiesel can also be used as a low carbon alternative to heating oil (Monyem and Van Gerpen, 2001).

1.1.Blends

Blends of biodiesel and conventional hydrocarbon-based diesel are products most commonly distributed for use in the retail diesel fuel marketplace (Demirbas, 2007). Much of the world uses a system known as the “B” factor to state the amount of biodiesel in any fuel mix:

     100% biodiesel is referred to as B100

     20% biodiesel, 80% petrodiesel is labeled B20

     5% biodiesel, 95% petrodiesel is labeled B5

     2% biodiesel, 98% petrodiesel is labeled B2

Blends of 20% biodiesel and lower can be used in diesel equipment with no, or only minor modifications, although certain manufacturers do not extend warranty coverage if equipment is damaged  by these blends (Friedrick,  2004). The B6 to B20 blends are  covered by the ASTM D7467  specification.Biodiesel  can also  be used  in its pure  form  (B100), but may require  certain  engine  modifications  to  avoid  maintenance  and  performance  problems. Blending B100 with petroleum diesel may be accomplished by:

     Mixing in tanks at manufacturing point prior to delivery to tanker truck

        Splash  mixing  in  the  tanker  truck  (adding  specific  percentages  of  biodiesel  and petroleum diesel)

     In-line mixing, two components arrive at tanker truck simultaneously.

        Metered  pump  mixing,  petroleum  diesel  and  biodiesel  meters  are  set  to  X  total volume, transfer pump pulls from two points and mix is complete on leaving pump.

1.1.1    Applications of Biodiesel

Biodiesel can be used in pure form (B100) or may be blended with petroleum diesel at any concentration in most injection pump diesel engines. New extreme high-pressure (29,000 psi) common rail engines have strict factory limits of B5 or B20, depending on manufacturer. Biodiesel has different solvent properties than petrodiesel, and will degrade natural rubber gasketsand  hoses  in vehicles  (mostly vehicles manufactured  before 1992), although these tend to wear out naturally and most likely will have already been replaced with FKM, which is nonreactive to biodiesel. Biodiesel has been known to break down deposits of residue in the fuel lines where petrodiesel has been used. As a result, fuel filters may become clogged with particulates if a quick transition to pure biodiesel is made. Therefore, it is recommended to change the fuel filters on engines and heaters shortly after first switching to a biodiesel blend (Fargione et al., 2008).

1.1.2    Distribution of Biodiesel

Since the passage of the Energy Policy Act of 2005, biodiesel use has been increasing in the United  States.  In the UK,  the Renewable  Transport  Fuel Obligation  obliges  suppliers  to include 5% renewable fuel in all transport fuel sold in the UK by 2010. For road diesel, this effectively means 5% biodiesel (B5). (Sheehan, 1998).

1.1.3    Vehicular use and manufacturer acceptance of Biodiesel

In 2005, Chrysler (then part of DaimlerChrysler) released the Jeep Liberty CRD diesels from the factory into the American market with 5% biodiesel blends, indicating at  least partial acceptance  of  biodiesel  as  an  acceptable  diesel  fuel  additive.  In  2007,  DaimlerChrysler

indicated  its  intention  to  increase  warranty  coverage  to  20% biodiesel  blends  if  biofuel quality in the United States can be standardized (Muralidharan and Vasudevan, 2011). The Volkswagen  Group  has  released  a  statement  indicating  that  several  of  its  vehicles  are compatible with B5 and B100 made from rape seed oil and compatible with the EN 14214 standard.   The   use   of   the   specified   biodiesel   type   in   its  cars   will   not   void   any warranty.Mercedes  Benz does not allow diesel fuels containing  greater than 5% biodiesel (B5) due to concerns about “production shortcomings”. Any damages caused by the use of such   non-approved    fuels   will   not   be   covered    by   the   Mercedes-Benz    Limited Warranty.Starting in 2004, the city of Halifax, Nova Scotia decided to update its bus system to allow the fleet of city buses to run entirely on a fish-oil based biodiesel. This caused the city some initial mechanical issues, but after  several years of refining, the entire fleet had successfully been converted.In 2007, McDonalds of UK announced it would start producing biodiesel from the waste oil byproduct of its restaurants. This fuel would be used to run its fleet.The 2014 Chevy Cruze Clean Turbo Diesel, direct from the factory, will be rated for up to B20 (blend  of  20% biodiesel  / 80% regular  diesel)  biodiesel  compatibility (Thevenot,

2006).

1.1.4    Railway Usage of Biodiesel

Biodiesel locomotive  and its external fuel tank at Mount Washington  Cog  RailwayBritish train operating company Virgin Trains claimed to have run the UK’s first “biodiesel train”, which was converted to run on 80% petrodiesel and 20% biodiesel.The Royal Train on 15

September 2007  completed  its first ever journey run on 100% biodiesel  fuel supplied  by Green Fuels Ltd. His Royal  Highness,  The Prince  of Wales,  and  Green Fuels  managing director, James Hygate, were the first passengers on a train fueled entirely by biodiesel fuel. Since 2007, the Royal Train has operated successfully on B100 (100% biodiesel).Similarly, a

state-owned  short-line railroad in eastern Washington ran a test of a 25% biodiesel /  75% petrodiesel blend during the summer of 2008, purchasing fuel from a biodiesel producer sited along the railroad tracks. The train will be powered by biodiesel made in part from canola grown in agricultural regions through which the short line runs.Also  in 2007, Disneyland began running the park trains on B98 (98% biodiesel).  The  program was discontinued  in

2008 due to storage issues, but in January 2009, it was announced that the park would then be running all trains on biodiesel manufactured from its own used cooking oils. This is a change from running the trains on soy-based biodiesel.In 2007, the historic Cog Railways added the first biodiesel  locomotive  to its all-steam  locomotive  fleet.  The  fleet  has climbed  up the Mount  Washington  in  NewHampshire  since  1868  with  a  peak  vertical  climb  of  37.4 degrees.On 8th July 2014, Indian Railway Minister  announced in Railway Budget that 5% bio-diesel will be used in Indian Railways’ Diesel Engines (Chen et al., 2013).

1.1.5  Aircraft usage of Biodiesel

A test flight has been performed by a Czech jet aircraft completely powered on biodiesel. Other recent jet flights using biofuel, however, have been using other types  of renewable fuels.On November 7, 2011 United Airlines flew the world’s first commercial aviation flight on a microbially derived  biofuel using Solajet™,  Solazyme’s algae-derived  renewable  jet fuel. The Eco-skies Boeing 737-800 plane was fueled with 40 percent Solajet and 60 percent petroleum-derived  jet fuel. The commercial Eco-skies flight 1403 departed from Houston’s IAH  airport  at  10:30  and  landed  at  Chicago’s  ORD  airport.  December  2008,  Air  New Zealand, Boeing 747  Jatropha completed a two hour test flight using a 50-50 mixture, the engine was then removed to be scrutinized and studied to identify any differences between jatropha blend and regular Jatropha, no effect to performance were found (Bailis and Baka,

2010).

1.1.6 Cleaning of Oil Spills

With 80-90% of oil spill costs invested  in shoreline  clean-up,  there is a search for  more efficient  and cost-effective  methods  to extract oil spills from the  shorelines.Biodiesel  has displayed its capacity to significantly dissolve crude oil, depending on the source of the fatty acids (Zhang et al., 1998). In a laboratory setting,  oiled sediments that simulated polluted shorelines  were  sprayed  with  a single  coat  of  biodiesel  and  exposed  to  simulated  tides. Biodiesel is an effective solvent to oil due to its methyl ester component, which considerably lowers the viscosity of the crude oil.  Additionally, it has a higher buoyancy than crude oil, which later aids in its removal. As a result, 80% of oil was removed from cobble and fine sand, 50% in coarse sand, and 30% in gravel. Once the oil is liberated from the shoreline, the oil-biodiesel  mixture  is  manually  removed  from  the  water  surface  with  skimmers.  Any remaining mixture is easily broken down due to the high biodegradability of biodiesel, and the increased surface area exposure of the mixture (DeMello et al., 2007).

1.2   Biodiesel in Generators

Biodiesel  is  also  used  in  rental  generators,  In  2001  University  of  California  Riverside installed  a 6-megawatt  backup power  system that is entirely fueled  by biodiesel. Backup diesel-fueled generators allow companies to avoid damaging blackouts of critical operations at the expense of high pollution and emission rates. By using B100, these generators were able to essentially eliminate the byproducts that result in smog, ozone, and sulfur emissions. The use of these generators in residential areas  around schools, hospitals, and the general

public result in substantial reductions in poisonous carbon monoxide and particulate matter (Tippayawong et al., 2002).

1.2.1   Fuel efficiency of Biodiesel

Biodiesel will have a varying amount of power output depending on its blend, quality,  and load conditions under which the fuel is burnt. The thermal efficiencyfor example of B100 as compared to B20 will vary due to the BTUcontent of the various blends. Thermal efficiency of a fuel is based in part on fuel characteristics such as: viscosity, specific density, and flash point; these characteristics will change as the blends as well as the quality of biodiesel varies. The American  Society for Testing and Materials  has set  standards  in order  to judge the quality of a given fuel sample (Wang et al., 2007).A study on the brake thermal efficiency of varied biodiesel blends were tested under a series of load conditions as well as compression ratios.  A  part  of  the  trial  was  comparing  the  thermal  efficiency  of  B40  to  traditional petrodiesel,  as  well  as  varying  blends  of  biodiesel;  as  a  result  it  was  found  that  B40 performed at greater levels of efficiency over its traditional counterpart at higher compression ratios (this  higher  brake thermal efficiency was recorded at compression ratios of 21:1). It was noted that as the compression ratios increased the efficiency of all fuel types as well as blends  being  tested  increased;  though  it  was  found  that  a  blend  of  B40  was  the  most economical at a compression ratio of 21:1 over all other blends. The study implied that this increase  in efficiency was due to fuel density,  viscosity,  and heating  values  of the fuels (Jessica, 2012).

1.2.2  Combustion of Biodiesel

Fuel  systems  in  modern  diesel  engine  were  not  designed  to  accommodate  biodiesel. Traditional direct injection fuel systems operate at roughly 3,000 psi at the injector tip while the  modern  common  railfuel  system  operates  upwards  of  30,000  psi  at  the  injector  tip (Monyem and Van Gerpen, 2001). Components are designed to operate at a great temperature range, from below freezing to over 378 0C. Diesel fuel is expected to burn efficiently and produce as few emissions as possible. As emission standards are being introduced to diesel engines the need to control harmful emissions is being designed into the parameters of diesel engine  fuel systems.  The  traditional  inline  injection  system  is  more  forgiving  to  poorer quality fuels as opposed to the common rail fuel system.  The  higher pressures and tighter tolerances  of  the  common  rail  system  allows  for  greater  control  over  atomization  and injection  timing.  This  control  of  atomization  as  well  as  combustion  allows  for  greater efficiency of modern diesel engines as well as greater control over emissions. Components within a diesel fuel system interact with the fuel in a way to ensure efficient operation of the fuel system and so the engine. If a fuel is introduced to a system that has specific parameters of  operation  and  you  vary  those  parameters  by  an  out  of  specification  fuel  you  may compromise the integrity of the overall fuel system. Some of these parameters such as spray pattern and atomization are directly related to injection timing (Ryan et al., 1984). One study looked  at  these  characteristics  of  biodiesel  in  a  fuel  system.  It  was  found  that  during atomization biodiesel and its blends produced droplets that were greater in diameter than the droplets produced by traditional petrodiesel. The smaller droplets were attributed to the lower viscosity and surface tension of traditional petrol. It was found that droplets at the periphery of  the  spray  pattern  were  larger  in diameter  than  the  droplets  at  the  center  which  was attributed to the faster pressure drop at the edge of the spray pattern; there was a proportional relationship between the droplet size and the distance from the injector tip. It was found that B100 had the greatest spray penetration, this was attributed to the greater density of B100. Having  a  greater  droplet  size  can  lead  to;  inefficiencies  in  the  combustion,  increased emissions, and decreased  horse power. In another study it was  found that there is a short

injection delay when injecting biodiesel. This injection delay was attributed to the  greater viscosity of biodiesel. It was noted that the higher viscosity and the greater cetane rating of biodiesel over traditional petrodiesel lead to poor atomization, as well as mixture penetration with air during the ignition delay period.  Another study noted that this ignition delay may aid in a decrease of Noxemission (Wang et al., 2006).

1.2.3     Emissions

There are a number of emissions that are inherent to the combustion of diesel fuels that are regulated  by  the  Environmental  Protection  Agency,  E.P.A.  As  these  emissions  are  a byproduct of the combustion process in order to ensure E.P.A. compliance a fuel system must be capable of controlling the combustion of fuels as well as the  mitigation of emissions. There are a number of new technologies that are becoming  phased in order to control the production of diesel emissions. The exhaust gas recirculation system, E.G.R., and the diesel particulate filter, D.P.F., are both designed to mitigate the production of harmful emissions. While studying the effect of biodiesel on a D.P.F. it was found that though the presence of sodium  and potassium  carbonates  aided  in the  catalytic  conversion  of ash,  as the diesel particulates are catalyzed, they may congregate inside the D.P.F. and so interfere with the clearances of the filter. This may cause the filter to clog and interfere with the regeneration process.   In a study on the impact of E.G.R. rates with blends of jathropa biodiesel it was shown  that  there  was a decrease  in fuel efficiency  and  torque  output  due to  the use of biodiesel  on a  diesel engine designed  with an E.G.R. system. It was found that CO and CO2emissions  increased  with  an  increase  in  exhaust  gas  recirculation  but  NOx  levels

decreased.  The  opacity  level  of  the  jathropa  blends  was  in  an  acceptable  range,  where

traditional  diesel was out of acceptable  standards.  It was shown that a decrease  in  NOx emissions could be obtained with an E.G.R. system. This study showed an advantage over traditional diesel within a certain operating range of the E.G.R. system (EPA, 2002).

1.2.4      Material Compatibility of Biodiesel

     Plastics:  High  density polyethylene  (HDPE)  is  compatible  but  polyvinyl  chloride

(PVC) is slowly degraded. Polystyrene is dissolved on contact with biodiesel.

        Metals: Biodiesel (like methanol) has an effect on copper-based materials (e.g. brass), and it also affects zinc, tin, lead, and cast iron. Stainless steels (316 and  304) and aluminum are unaffected.

        Rubber: Biodiesel also affects types of natural rubbers found in some older  engine components. Studies have also found that fluorinated elastomers (FKM)  cured with peroxide and base-metal  oxides can be degraded  when biodiesel  loses its stability caused by oxidation. Commonly used synthetic rubbers FKM- GBL-S and FKM- GFS found in modern vehicles were found to handle biodiesel in all conditions (Singh et al., 2012).



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COMPARATIVE PROPERTIES OF THE METHYL AND ETHYL ESTERS PRODUCED FROM AVOCADO (PERSEA AMERICANA) PULP OIL

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